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Kapton tape for aerospace applications

Polyimide Adhesive Tape
  • Double-sided Kapton tape is a type of adhesive tape that is made from a polyimide film material called Kapton, which is coated with a high-performance silicone adhesive on both sides. This type of tape is designed to have adhesive on both sides, allowing it to stick to two surfaces simultaneously.
  • Kapton tape is highly resistant to high temperatures and chemical exposure, making it a popular choice for a variety of applications where these properties are required. The tape is often used in the electronics industry for applications such as wire harnessing, coil wrapping, and surface-mount device (SMD) component mounting. It is also commonly used in aerospace, automotive, and medical applications where high performance and durability are essential.
Amber high-temperature Kapton tape
ItemData
ColorAmber
Thickness0.05mm
Width1020mm
Length33m
Core76.2mm
BackingPolyimide Film
AdhesivePressure sensitive adhesive
Pelling force(after 30 mins)120gf/inch
Temperature resistance260℃

Kapton tape for aerospace applications Features

  • Temperature resistance: Kapton tape can withstand high temperatures of up to 500 degrees Fahrenheit (260 degrees Celsius) without melting or degrading, making it suitable for use in high-temperature applications.
  • Chemical resistance: Kapton tape is resistant to a wide range of chemicals, including solvents, acids, and bases. This makes it ideal for use in harsh environments.
  • High dielectric strength: Kapton tape has excellent electrical insulation properties, making it ideal for use in electronic and electrical applications.
  • High tensile strength: Kapton tape is very strong and can withstand high stresses and strains without breaking or tearing.
  • Easy to apply: Double-sided Kapton tape is easy to apply and can be cut to size with a pair of scissors or a knife. The tape is also easy to remove without leaving residue behind.
  • Lightweight: Kapton tape is very lightweight, which makes it ideal for use in applications where weight is a concern.
  • Versatility: Kapton tape is suitable for a wide range of applications, including electronics, automotive, aerospace, and industrial applications.

Application of double-sided Kapton tape in aerospace

  1. Thermal management: Kapton tape is used to attach temperature sensors, heating elements, and thermal insulation blankets to various components of an aircraft, such as engines, wings, and fuel tanks. It is also used to secure thermal interface materials between heat sinks and electronic components.
  2. Electrical insulation: Kapton tape is an excellent electrical insulator, making it ideal for securing and protecting wires and cables in aerospace applications. It is also used to isolate different sections of printed circuit boards and to protect sensitive electronic components from electromagnetic interference.
  3. Structural bonding: Kapton tape can be used to bond lightweight structures and components in aircraft, such as composite materials, metal parts, and panels. It can also be used to reinforce joints and seams in aerodynamic surfaces, such as wings and tail fins.
  4. Optical applications: Kapton tape is used in space applications where high levels of optical transparency are required. For example, it can be used to attach optical fibers or lenses to spacecraft components.

Overall, double-sided Kapton tape is a versatile and reliable material that finds numerous applications in the aerospace industry. Its unique combination of properties makes it ideal for use in harsh and demanding environments, such as those encountered in space exploration and high-performance aircraft.

Kapton tape for aerospace applications Storage

Tape in the use of the process can play a good adhesive properties, half of the situation is to see the tape storage. In fact, there are many factors affecting the performance of the tape, but people often ignore the tape storage environment, then the tape storage should be prevented which affects the factors?

  1. Temperature
  • Temperature is too low
    In too low a temperature in the storage, common pressure-sensitive adhesive tape will become very hard to lose viscosity, but once the tape to room temperature will restore the performance, so the low temperature on the storage of basically no effect.
  • Excessive temperature
    If the tape is stored at too high a temperature, the pressure-sensitive adhesive in the tape will show excessive fluidity leading to overflow of adhesive, resulting in difficulties in unwinding during use. Moreover, high temperatures can accelerate the aging effect of rubber-based adhesives.

    2. Humidity

  • Humidity does not have much effect on the tape itself, but it is still necessary to pay attention to the following points: High humidity accelerates the reproduction of bacteria and mold, and the surface of the tape is susceptible to mold and mildew, which affects its appearance, and in severe cases, it may also result in a loss of adhesion. In addition, tapes made of Grazian paper-based release paper are susceptible to water absorption because the release paper itself is paper, which can lead to wrinkles and other effects on the appearance of the tape.

    3. Light

  • Sunlight contains UV rays, almost so polymer materials have a great negative effect, tape is also the same. Prolonged exposure to UV light may break the molecular chain of polymer and greatly reduce its performance. Therefore, it is recommended to store adhesive tapes away from light. If you want to improve the adhesive properties and effects of adhesive tapes and increase their service life, you must provide a good storage environment.

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